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Author Metallic raceway, cutting and fitting
Dugie

2006-02-24, 5:21 pm

Hi,


We have 8' of 120v 14/2 household wire which runs horizontally from one
live kitchen outlet to a secondary outlet. It was installed by the original
house owner, properly connected to the plug inside the first box, going up
about 8" inside the wall, and entering the kitchen cupboard through a small
hole. It runs along the cupboard interior, has securing insulated staples,
but has no protection for the plastic covered wire. The wire then goes back
behind the wall through another hole, to the second box and outlet.

Recently a rodent gnawed through the first hole and bared both live wires,
so I'm replacing the wire. There's no possibility of fishing the wire
horizontally; I've tried.

I want to do the job safely, prevent another rodent from chewing the wire,
and to code. My plan is to use metallic raceway to protect the wire inside
the cupboard, with raceway elbows so I can cover the wire right up to both
outlets. After buying the materials, it seem like a lot more work than I
thought, and I've never cut or fitted raceway before. Any suggestions for
cutting, measuring and fitting would be appreciated.

Also, would it be easier to fish the wire from the outlet, make a small cut
in the drywall when the wire hits each stud, cut a groove for the wire,
etc.? And of course I'll cover each groove with a protective metal plate
before mudding.

Thanks!

Dugie

Doug Kanter

2006-02-24, 5:21 pm

For cutting, a hacksaw with the finest teeth available. Smooth the cut edges
as much as possible with a fine file.

For measuring, I'm thinking a ruler.


hallerb@aol.com

2006-02-24, 5:21 pm

fish horizontally, there are these 3 foot long special bits, with a
small hole to attach the wire to, makes it easy when pulling bit back
out wire comes with it.

you can buy extensions for the 3 foot bits too. I once went nearly 9
feet thru a tough area.

much better job looks pro, value added when you sell the house

mm

2006-02-24, 6:21 pm

On 24 Feb 2006 12:51:17 -0800, "hallerb@aol.com" <hallerb@aol.com>
wrote:

>fish horizontally, there are these 3 foot long special bits, with a
>small hole to attach the wire to, makes it easy when pulling bit back
>out wire comes with it.
>
>you can buy extensions for the 3 foot bits too. I once went nearly 9
>feet thru a tough area.


They also sell 6 foot (flexible) bits. I used to get them at a
wholesale phone store. It closed but now I see them at Home Depot.
>
>much better job looks pro, value added when you sell the house



Remove NOPSAM to email me. Please let
me know if you have posted also.
RBM

2006-02-24, 8:21 pm

You can also just run a new cable the same way the existing one was run,
except use steel cable



"Dugie" <d_fren@NOSPAMhotmail.com> wrote in message
news:o%JLf.34650$VV4.434124@ursa-nb00s0.nbnet.nb.ca...
> Hi,
>
>
> We have 8' of 120v 14/2 household wire which runs horizontally from one
> live kitchen outlet to a secondary outlet. It was installed by the
> original
> house owner, properly connected to the plug inside the first box, going up
> about 8" inside the wall, and entering the kitchen cupboard through a
> small
> hole. It runs along the cupboard interior, has securing insulated staples,
> but has no protection for the plastic covered wire. The wire then goes
> back
> behind the wall through another hole, to the second box and outlet.
>
> Recently a rodent gnawed through the first hole and bared both live wires,
> so I'm replacing the wire. There's no possibility of fishing the wire
> horizontally; I've tried.
>
> I want to do the job safely, prevent another rodent from chewing the wire,
> and to code. My plan is to use metallic raceway to protect the wire inside
> the cupboard, with raceway elbows so I can cover the wire right up to both
> outlets. After buying the materials, it seem like a lot more work than I
> thought, and I've never cut or fitted raceway before. Any suggestions for
> cutting, measuring and fitting would be appreciated.
>
> Also, would it be easier to fish the wire from the outlet, make a small
> cut
> in the drywall when the wire hits each stud, cut a groove for the wire,
> etc.? And of course I'll cover each groove with a protective metal plate
> before mudding.
>
> Thanks!
>
> Dugie
>



Dugie

2006-02-24, 8:21 pm

"mm" <NOPSAMmm2005@bigfoot.com> wrote in message
news:tvvuv1ljto1rd9270e2m6j3100gnbpukjf@4ax.com...
> On 24 Feb 2006 12:51:17 -0800, "hallerb@aol.com" <hallerb@aol.com>
> wrote:
>
[color=darkred]
> They also sell 6 foot (flexible) bits. I used to get them at a
> wholesale phone store. It closed but now I see them at Home Depot.


These flex bits sound fantastic! Do you live in Canada? I don't think HD
here carries them.

Dugie

Dugie

2006-02-24, 8:21 pm

"RBM" <rbm2(remove this)@optonline.net> wrote in message
news:IqMLf.36$Ry.35@fe12.lga...
> You can also just run a new cable the same way the existing one was run,
> except use steel cable


Good idea, would be safe and much easier. Is it up to code?

Thanks,
Dugie

ameijers

2006-02-24, 9:22 pm


"Dugie" <d_fren@NOSPAMhotmail.com> wrote in message
news:o%JLf.34650$VV4.434124@ursa-nb00s0.nbnet.nb.ca...
> Hi,
>
>

(snip))
> I want to do the job safely, prevent another rodent from chewing the wire,
> and to code. My plan is to use metallic raceway to protect the wire inside
> the cupboard, with raceway elbows so I can cover the wire right up to both
> outlets. After buying the materials, it seem like a lot more work than I
> thought, and I've never cut or fitted raceway before. Any suggestions for
> cutting, measuring and fitting would be appreciated.
>
> Also, would it be easier to fish the wire from the outlet, make a small

cut
> in the drywall when the wire hits each stud, cut a groove for the wire,
> etc.? And of course I'll cover each groove with a protective metal plate
> before mudding.
>

If you're gonna be mudding and painting anyway, why not just do it right?
Cut a six inch strip of drywall from stud to stud, as many stud cavities as
needed to get between the outlets, and run the wire through drilled holes
(NOT notches), like the Electrical Gods intended. Taping and mudding one
long patch panel will produce better looking results that an series of
holes, be easier, and take less time. If this entire run is backsplash area
between counter and upper cabinets, you could just panel the whole thing
over with something. It'd be a lot easier to make good suggestions if we
could see the work site- can you post pictures somewhere?

aem sends....

RBM

2006-02-24, 9:22 pm

Absolutely, if it's a kitchen circuit, it has to be 12ga


"Dugie" <d_fren@NOSPAMhotmail.com> wrote in message
news:4NMLf.34748$VV4.436658@ursa-nb00s0.nbnet.nb.ca...
> "RBM" <rbm2(remove this)@optonline.net> wrote in message
> news:IqMLf.36$Ry.35@fe12.lga...
>
> Good idea, would be safe and much easier. Is it up to code?
>
> Thanks,
> Dugie
>



mm

2006-02-24, 9:22 pm

On Fri, 24 Feb 2006 23:35:22 GMT, "Dugie" <d_fren@NOSPAMhotmail.com>
wrote:

>"mm" <NOPSAMmm2005@bigfoot.com> wrote in message
>news:tvvuv1ljto1rd9270e2m6j3100gnbpukjf@4ax.com...
>
>
>These flex bits sound fantastic! Do you live in Canada? I don't think HD
>here carries them.


It might. It's easy to miss something in a big store. I think it was
next to the voltmeters. But I don't know where the voltmeters are.
It was clear that they were drills they didn't have in stock, so you
may have to order it.

You can get them somewhere. They're used by burglar alarm installers,
phone installers, and electricians.

HD's website last I looked was terrible. They won't tell you what
they sell, only what the store near you sells. (and it wasn't very
good at that.) Even if there are 10 stores one could drive to, they
only give the one near you. If you enter another zip code, they give
the store in that zipcode, but I don't know what the other zipcodes
are.

Why can't they do like Radio Shack does and give you every product
they sell, even if NO store stocks it.
>
>Dugie



Remove NOPSAM to email me. Please let
me know if you have posted also.
Greg G

2006-02-25, 5:21 am

On Fri, 24 Feb 2006 20:28:04 GMT, "Dugie" <d_fren@NOSPAMhotmail.com>
wrote:

> Any suggestions for
>cutting, measuring and fitting would be appreciated.


Two suggestions:

1. Make sure all the raceway pieces and fittings you buy are the same
size. I bought white (Wiremold) raceway and beige fittings (that's all
HD had that day) , figuring to paint it all anyway. Believe it or not
the two colors are actually two different sizes, and incompatible.
This was not at all obvious from the packaging.

2. Cutting: My Roto-Zip metal cutting wheel made short work of it. I
used a cordless sawzall today (with metal cutting blade) to cut EMT.
It worked very nicely. I'm sure it would work well on the Wiremold
also. As someone else said, make sure to file down the cut edges, and
use the proper wire type inside.

Greg Guarino
mm

2006-02-25, 8:21 am

On Sat, 25 Feb 2006 00:19:56 GMT, "ameijers"
<aemeijers@worldnet.att.net> wrote:

>If you're gonna be mudding and painting anyway, why not just do it right?
>Cut a six inch strip of drywall from stud to stud, as many stud cavities as
>needed to get between the outlets, and run the wire through drilled holes
>(NOT notches), like the Electrical Gods intended.


Why holes instead of notches? Because they are farther from nails
and screws that might go into the sheetrock? Thanks.

Remove NOPSAM to email me. Please let
me know if you have posted also.
ameijers

2006-02-25, 11:21 am


"mm" <NOPSAMmm2005@bigfoot.com> wrote in message
news:arh002dh8f8thipuprhme5o9l8a7djeqpe@4ax.com...
> On Sat, 25 Feb 2006 00:19:56 GMT, "ameijers"
> <aemeijers@worldnet.att.net> wrote:
>
as[color=darkred]
>
> Why holes instead of notches? Because they are farther from nails
> and screws that might go into the sheetrock? Thanks.
>

Mainly that, but they also weaken the stud more than a hole does, even with
a screwed-on nail plate. Not a real big deal like it is when people
(plumbers, usually) notch a joist or beam, but still something to be
avoided. Probably wouldn't be a problem on a simple partition wall, but
kitchen cabinet walls are usually load bearing, and every little bit you
take away, takes away some of the load capacity. I doubt it would ever make
the house collapse or anything, but it could make it easier for the wall to
bow under heavy loads, especially if several in a row were notched.

Standard disclaimer- I'm no engineer, just parroting what my father beat
into me all those years of working construction as a kid. I'm sure the
Actual Experts will be along shortly to correct me.

aem sends...

volts500

2006-02-25, 12:21 pm


Dugie wrote:
> "RBM" <rbm2(remove this)@optonline.net> wrote in message
> news:IqMLf.36$Ry.35@fe12.lga...
>
> Good idea, would be safe and much easier. Is it up to code?


It would be the most practical solution. Use 12-2 with ground MC
cable.

Dugie

2006-02-25, 5:21 pm

"Dugie" <d_fren@NOSPAMhotmail.com> wrote in message
news:4NMLf.34748$VV4.436658@ursa-nb00s0.nbnet.nb.ca...
> "RBM" <rbm2(remove this)@optonline.net> wrote in message
> news:IqMLf.36$Ry.35@fe12.lga...
>
> Good idea, would be safe and much easier. Is it up to code?


Is it code to use an unprotected/uncovered steel cable inside the back wall
of the cupboard? This is my main concern.

If so, it's my ideal solution: fast, easy, safe. RBM's suggestion to use
"12-2 with ground MC cable" seems good.

We plan to renovate the cupboards in the future, and will do a proper wire
through-the-studs job then. Now, even using a flex drill bit would be very
difficult, since my only accesses are the two outlet openings.
===

It now may be relevant to mention a few other things I noticed:
- the main outlet, located on the right-hand side of the cupboard, has two,
separated, screw terminals on the right of the outlet, and two joined screw
terminals on the left. The outlet is marked "AL-CU", and "Side wire back."
The aluminium feed (the blue fibre-covered cable is marked "nmn - 7 - 12/3 -
Aluminium") has three wires, white, red, and black, plus ground. I wrote
down where each wire was connected:
On the right side of the outlet- to top, black AL and black CU; to bottom,
red AL only.
On the left side- to top, white CU, to bottom, white AL and white CU.
Ground to the box
Since I'm dealing with AL & CU wire, I've used Noalux compound as directed
on all wires and terminals.

- each plug (upper and lower) from the main outlet is on a separate
circuit, each having a 15A fuse.

- the secondary outlet, located on the left-hand side of the cupboard, has
connected screw terminals on both sides.
Wiring is simpler: black CU on the top right side, and white CU on the
bottom left. Ground to the box.

Thank you all for your help, and for providing an excellent solution.

Dugie

Dugie

2006-02-25, 5:21 pm

"ameijers" <aemeijers@worldnet.att.net> wrote in message
news:MoNLf.4964$Zw.3346@bgtnsc04-news.ops.worldnet.att.net...
>
> "Dugie" <d_fren@NOSPAMhotmail.com> wrote in message
> news:o%JLf.34650$VV4.434124@ursa-nb00s0.nbnet.nb.ca...
[color=darkred]
> cut
> If you're gonna be mudding and painting anyway, why not just do it right?
> Cut a six inch strip of drywall from stud to stud, as many stud cavities

as
> needed to get between the outlets, and run the wire through drilled holes
> (NOT notches), like the Electrical Gods intended. Taping and mudding one
> long patch panel will produce better looking results that an series of
> holes, be easier, and take less time. If this entire run is backsplash

area
> between counter and upper cabinets, you could just panel the whole thing
> over with something. It'd be a lot easier to make good suggestions if we
> could see the work site- can you post pictures somewhere?
>
> aem sends....


Thanks for suggesting a picture, but my camera is being repaired.
I plan to follow RBM's idea and use steel cable.

Dugie

Dugie

2006-02-25, 5:21 pm

"volts500" <volts440@aol.com> wrote in message
news:1140882359.758393.106200@z34g2000cwc.googlegroups.com...
>
> Dugie wrote:
run,[color=darkred]
>
> It would be the most practical solution. Use 12-2 with ground MC
> cable.


Why MC rather than AC cable? It will carry one 12/2 CU cable only. And is
uncovered cable wire in the back of the cupboard safe and up to code?

Thanks,
Dugie

Dugie

2006-02-25, 5:21 pm

Apologies to volts500. "...ground MC cable" was his suggestion, not RBM's.

Dugie

"Dugie" <d_fren@NOSPAMhotmail.com> wrote in message
news:ea3Mf.35158$VV4.448388@ursa-nb00s0.nbnet.nb.ca...

<snip>
> If so, it's my ideal solution: fast, easy, safe. RBM's suggestion to use
> "12-2 with ground MC cable" seems good.

<snip>

Don Young

2006-02-26, 1:21 am


"Dugie" <d_fren@NOSPAMhotmail.com> wrote in message
news:Ye3Mf.35160$VV4.448403@ursa-nb00s0.nbnet.nb.ca...
> "ameijers" <aemeijers@worldnet.att.net> wrote in message
> news:MoNLf.4964$Zw.3346@bgtnsc04-news.ops.worldnet.att.net...
>
> as
> area
>
> Thanks for suggesting a picture, but my camera is being repaired.
> I plan to follow RBM's idea and use steel cable.
>
> Dugie
>

Use of added-in and exposed steel sheathed cable in a kitchen is not a very
good idea and probably violates codes. The hazard is that it is difficult to
ensure positive ground bonding of the sheath. Any leakage could energize the
sheath. I think non-metallic cable, protected by non-metallic conduit or
raceway of some sort where exposed in the cabinet, would be code compliant
and much preferable.

Don Young


Bud--

2006-02-26, 6:21 am

Dugie wrote:

>
> It now may be relevant to mention a few other things I noticed:
> - the main outlet, located on the right-hand side of the cupboard, has two,
> separated, screw terminals on the right of the outlet, and two joined screw
> terminals on the left. The outlet is marked "AL-CU", and "Side wire back."
> The aluminium feed (the blue fibre-covered cable is marked "nmn - 7 - 12/3 -
> Aluminium") has three wires, white, red, and black, plus ground. I wrote
> down where each wire was connected:
> On the right side of the outlet- to top, black AL and black CU; to bottom,
> red AL only.


How are you connecting 2 black wires to one terminal? You don't want
them under one screw. Using backstab connections are not recomended by
anyone and would have to be the copper wire. With 2 wires they would
commonly be connected by wire-nutting the wires together along with a
pigtail that connects to the outlet. With aluminum recommended practice
is to apply antioxide paste and then abrade the wire to remove the oxide
for wire-nuts and screw terminals. More info, if you are interested, in
link.

IIRC aluminum rated receptacles are currently marked CO/ALR. Yours may
be the 'old technology' which was installed about 1965 to 1972. If the
screws are steel (check with magnet) replace it. Might want to check if
other outlets are aluminum and steel screws - bad combination.

As you may know, aluminum wire can be problematic. Info on fixes is at:
http://www.inspect-ny.com/aluminum/alreduce.htm


> On the left side- to top, white CU, to bottom, white AL and white CU.
> Ground to the box
> Since I'm dealing with AL & CU wire, I've used Noalux compound as directed
> on all wires and terminals.
>
> - each plug (upper and lower) from the main outlet is on a separate
> circuit, each having a 15A fuse.
>
> - the secondary outlet, located on the left-hand side of the cupboard, has
> connected screw terminals on both sides.
> Wiring is simpler: black CU on the top right side, and white CU on the
> bottom left. Ground to the box.
>
> Thank you all for your help, and for providing an excellent solution.
>
> Dugie
>

Dugie

2006-02-27, 8:21 pm

"Bud--" <remove.BudNews@isp.com> wrote in message
news:b98c8$44017f26$4213ea7e$6142@DIALUPUSA.NET...
> Dugie wrote:

<snip>
[color=darkred]
> How are you connecting 2 black wires to one terminal? You don't want
> them under one screw. Using backstab connections are not recomended by
> anyone and would have to be the copper wire. With 2 wires they would
> commonly be connected by wire-nutting the wires together along with a
> pigtail that connects to the outlet. With aluminum recommended practice
> is to apply antioxide paste and then abrade the wire to remove the oxide
> for wire-nuts and screw terminals. More info, if you are interested, in
> link.


The two black wires were connected under one screw, as installed by the
previous house owner. And I've never liked or trusted backstabs.
Thanks for the suggestion! I've used your method with the pigtail, and
Noalux (an antioxide paste), so that there are now 3 black wires in the wire
nut, with only one going to the screw terminal. Having a deep box helps give
space, with all the wires.
I've used a wire nut made of ceramic with moulded threads for the inside
copper connector (with a screw to secure the 3 twisted wires), and no
internal metal coil, since they seem more secure. I hope this is ok. If not,
I'll redo, using a metal coil type nut.

> IIRC aluminum rated receptacles are currently marked CO/ALR. Yours may
> be the 'old technology' which was installed about 1965 to 1972. If the
> screws are steel (check with magnet) replace it. Might want to check if
> other outlets are aluminum and steel screws - bad combination.


House was built in 1970 in Canada, but the screws of neither outlet are
steel - no response to a magnet. I will check other outlets. Thanks for the
idea!

> As you may know, aluminum wire can be problematic. Info on fixes is at:
> http://www.inspect-ny.com/aluminum/alreduce.htm


I know aluminum wire has problems, but your link gives details and excellent
info.

Seemingly "simple" electrical work can often be very involved, and thus can
have potentially dangerous consequences, I'm now learning.

Dugie

LinkBot





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