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Author Using slab as heatsink?
Dave Hinz

2005-06-20, 6:25 pm

OK, so I've got hydronic tubing in my basement and kitchen floors, which
works great for heating those areas in the summer. But, I got to
thinking - during the summer, the temperature of the slab is _below_ the
temperature of the air upstairs, and no matter how I pull the forced
air, the basement is always considerably cooler than the rest of the
house.

I was wondering if anyone has run a water to air heat exchanger (OK, a
radiator), similar to an A-coil for A/C, to dump the heat from the air
into the water (and the slab). Does anyone have any starting points for
calculations for something like this?

In other words, given a temperature differential of, say, 10 degrees F,
between the thermal mass and the air, and an airflow of (number), how
much can I change the temperature of the air by blowing it through
said radiator full of cold water?

Dave Hinz

barry@sme-online.com

2005-06-20, 6:25 pm

Hi, Dave.

Why heating in summer? Unless you're talking Patagonia in the upcoming
months.

Re the heat exchanger: think "counter-flow." You can get pretty close
to having the discharge temp of one fluid at the entry temp of the
other. Much preferable to the simple cross-flow you seem to have been
thinking of.

Calculations involve some differential equations, but maybe some
tabulated approximations exist out there?

HTH,
J

Dave Hinz

2005-06-20, 6:25 pm

On 20 Jun 2005 12:35:54 -0700, barry@sme-online.com <barry@sme-online.com> wrote:
quote:

> Hi, Dave.
>
> Why heating in summer? Unless you're talking Patagonia in the upcoming
> months.


No, I'm trying to cool the house by dumping the heat from the upstairs
air, into the downstairs slab.
quote:

> Re the heat exchanger: think "counter-flow." You can get pretty close
> to having the discharge temp of one fluid at the entry temp of the
> other. Much preferable to the simple cross-flow you seem to have been
> thinking of.


But, I need a water to air heat exhchanger at some point, because the
water is how I'll get that heat into the slab. I think?

Vaughn

2005-06-20, 11:25 pm


"Dave Hinz" <DaveHinz@spamcop.net> wrote in message
news:3ho56bFhtudcU12@individual.net...
quote:

>
> In other words, given a temperature differential of, say, 10 degrees F,
> between the thermal mass and the air, and an airflow of (number), how
> much can I change the temperature of the air by blowing it through
> said radiator full of cold water?


First, have you actually measured the temperature differential? Two
thoughts; (not that I want to discourage you) (1) Whatever the temperature
differential is without the system running, it will be significantly less after
a few hours of operation. (2) Unless you are able to cool your room air below
the dew point, you won't get any dehumidification.

I recently got a lesson in just how important dehumidification is; I bought
one of those single-hose portable AC units. For every cubic foot of hot air
that thing blows out of my house, a humid cubic foot enters. The unit cools the
space, but you still are not as comfortable as if you had a REAL AC unit.
Unless you live in Arizona, don't buy a single-hose portable AC unit.

Vaughn


quote:

>
> Dave Hinz
>



Dave Hinz

2005-06-20, 11:25 pm

On Mon, 20 Jun 2005 21:20:53 GMT, Vaughn <vaughnsimonHATESSPAM@att.fake.net> wrote:
quote:

>
> "Dave Hinz" <DaveHinz@spamcop.net> wrote in message
> news:3ho56bFhtudcU12@individual.net...
>
> First, have you actually measured the temperature differential?


12 degrees F. Seems like enough to bother with, I think?
quote:

> Two
> thoughts; (not that I want to discourage you) (1) Whatever the temperature
> differential is without the system running, it will be significantly less after
> a few hours of operation.


Well, that is the goal after all.
quote:

> (2) Unless you are able to cool your room air below
> the dew point, you won't get any dehumidification.


I'm still running the central A/C, so dehumidification is happening;
it's just that I'd like to help dump heat into the slab. Sure, it'll
make the basement more warm, but that's OK - we're upstairs most of the
time.

And, in this case, the dew point issue actually helps, because the water
will come out at the a-coil of the A/C, while the radiator can transfer
some of that heat to the slab.

SQLit

2005-06-20, 11:25 pm


"Dave Hinz" <DaveHinz@spamcop.net> wrote in message
news:3hokifFi53r3U1@individual.net...
quote:

> On 20 Jun 2005 12:35:54 -0700, barry@sme-online.com <barry@sme-online.com>

wrote:
quote:

>
> No, I'm trying to cool the house by dumping the heat from the upstairs
> air, into the downstairs slab.
>
>
> But, I need a water to air heat exhchanger at some point, because the
> water is how I'll get that heat into the slab. I think?



Just how is that going to help you? Once the slab warms up then the heat is
going to rise and ........

Passive cooling works well if you can maintain a temp difference greater
than 10 F. Since the upstairs is constantly gaining heat you have to have a
medium that can get rid of it. Storing it below is not an answer.


gary@BuildItSolar.com

2005-06-20, 11:25 pm





On 20-Jun-2005, Dave Hinz <DaveHinz@spamcop.net> wrote:
quote:

> OK, so I've got hydronic tubing in my basement and kitchen floors, which
> works great for heating those areas in the summer. But, I got to
> thinking - during the summer, the temperature of the slab is _below_ the
> temperature of the air upstairs, and no matter how I pull the forced
> air, the basement is always considerably cooler than the rest of the
> house.
>
> I was wondering if anyone has run a water to air heat exchanger (OK, a
> radiator), similar to an A-coil for A/C, to dump the heat from the air
> into the water (and the slab). Does anyone have any starting points for
> calculations for something like this?
>
> In other words, given a temperature differential of, say, 10 degrees F,
> between the thermal mass and the air, and an airflow of (number), how
> much can I change the temperature of the air by blowing it through
> said radiator full of cold water?


These guys make water to air heat exchangers (chiller coils), and they and
they provide design information in the form of temperatures in and out, flow
rates etc.
http://www.magicaire.com/productd.htm
You might be able to make a educated guess from their tables. Their coils
are typically used the other way around -- cool water through the coils to
cool warm air, but I don't see why they would not work about the same way in
reverse.
Bear in mind that you will be heating the basement as you cool the upstairs.

A fan that blows air from the basement to the upstairs would seem to be a
lot simpler if there is a place to put one?

Another more complex arrangement (but with more benefits) would be to add
solar collectors on your roof and a storage tank in be basement. In the
winter the collectors could collect heat and lower your heating bills. In
the summer you could circulate water through the collectors at night to cool
the water in the storage tank, then during the day circulate the cooled
water through the floor. The water circulated through the collectors at
night will cool by radiation to the sky.

Gary

--
gary@BuildItSolar.com
www.BuildItSolar.com

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Anthony Matonak

2005-06-20, 11:25 pm

Dave Hinz wrote:
quote:

> On 20 Jun 2005 12:35:54 -0700, barry@sme-online.com <barry@sme-online.com> wrote:

....
quote:

>
> No, I'm trying to cool the house by dumping the heat from the upstairs
> air, into the downstairs slab.


Maybe you should simply vent the heat from the upstairs air to the
outside and bring outside air from ground level into the downstairs
to be cooled by the slab and then migrate upwards into the home.

This might present some condensation issues.
quote:

> But, I need a water to air heat exhchanger at some point, because the
> water is how I'll get that heat into the slab. I think?


Hmm... How about using a swamp cooler (even home made) as a pre-cooler
and then further cool this cool-damp air using, say, auto radiators
and the water from your basement slab. Use an air-air heat exchanger
to cool your indoor air with this damp-cool air so that you're not
putting humid air inside your house. Vent the now-warm-damp air outside.

Just a thought, I'm sure it can be improved on. Perhaps adding some
thermal mass outside, like those piles of rocks the one fellow was
suggesting, that you blow air through at night to 'store' the cooling.

Anthony
nicksanspam@ece.villanova.edu

2005-06-21, 12:25 pm

<gary@BuildItSolar.com> wrote:
quote:

>
>Dave Hinz <DaveHinz@spamcop.net> wrote:
>
>
>These guys make water to air heat exchangers (chiller coils), and they and
>they provide design information in the form of temperatures in and out, flow
>rates etc.

http://www.magicaire.com/productd.htm

Their SHW2347 2'x2' $150(?) duct heat exchanger moves 45K Btu/h from 125 F
water to 68 F air with 1400 cfm of airflow with a 0.1" H2O pressure drop,
ie a 45K/(125-68) = 800 Btu/h thermal transconductance. An auto radiator
might do as well.

Nick

Derek Broughton

2005-06-21, 12:25 pm

Vaughn wrote:
quote:

> First, have you actually measured the temperature differential? Two
> thoughts; (not that I want to discourage you) (1) Whatever the
> temperature differential is without the system running, it will be
> significantly less after a few hours of operation.


Not "significantly". A slab floor holds an enormous amount of heat. We run
hot (solar heated) air through ours, and it takes more than a day of
operation to make what I would consider a "significant" different in
temperature to the slab.
--
derek
Dave Hinz

2005-06-21, 6:25 pm

On Mon, 20 Jun 2005 15:19:20 -0700, SQLit <sqlit@qwest.net> wrote:
quote:

>
> "Dave Hinz" <DaveHinz@spamcop.net> wrote in message
> news:3hokifFi53r3U1@individual.net...

quote:

>
> Just how is that going to help you? Once the slab warms up then the heat is
> going to rise and ........


Yes, the total heat won't change, but right now, the basement is _cold_.
Even it out, and the upstairs will be more pleasant.
quote:

> Passive cooling works well if you can maintain a temp difference greater
> than 10 F. Since the upstairs is constantly gaining heat you have to have a
> medium that can get rid of it. Storing it below is not an answer.


If the slab is cooler than the air, how would making the air cooler not
be a benefit?

Dave Hinz

2005-06-21, 6:25 pm

On Tue, 21 Jun 2005 00:37:53 GMT, gary@BuildItSolar.com <gary@BuildItSolar.com> wrote:
quote:

>
[vbcol=seagreen]
> You might be able to make a educated guess from their tables. Their coils
> are typically used the other way around -- cool water through the coils to
> cool warm air, but I don't see why they would not work about the same way in
> reverse.


Well, that's exactly what I'm saying. Heat from the warm air goes into
the cold water, so the air gets cooler and the water gets warmer.
Thanks for the link, I"ll check 'em out.
quote:

> Bear in mind that you will be heating the basement as you cool the upstairs.


Right.
quote:

> A fan that blows air from the basement to the upstairs would seem to be a
> lot simpler if there is a place to put one?


Well, I have a forced air system, and I'm taking the basement air in
(which is cool), but the heat transfer never touches the nice cool slab.
That's the part I'm trying to change.
quote:

> Another more complex arrangement (but with more benefits) would be to add
> solar collectors on your roof and a storage tank in be basement. In the
> winter the collectors could collect heat and lower your heating bills. In
> the summer you could circulate water through the collectors at night to cool
> the water in the storage tank, then during the day circulate the cooled
> water through the floor. The water circulated through the collectors at
> night will cool by radiation to the sky.


Sounds like phase 3...

Dave Hinz

Dave Hinz

2005-06-21, 6:25 pm

On Mon, 20 Jun 2005 18:05:34 -0700, Anthony Matonak <anthonym40@nothing.like.comcast.net> wrote:
quote:

> Dave Hinz wrote:

quote:

>
> Maybe you should simply vent the heat from the upstairs air to the
> outside and bring outside air from ground level into the downstairs
> to be cooled by the slab and then migrate upwards into the home.
> This might present some condensation issues.


Right, if I didn't have A/C, that might work, but I can't see throwing
away nice dry air.
quote:

>
> Hmm... How about using a swamp cooler (even home made) as a pre-cooler
> and then further cool this cool-damp air using, say, auto radiators
> and the water from your basement slab. Use an air-air heat exchanger
> to cool your indoor air with this damp-cool air so that you're not
> putting humid air inside your house. Vent the now-warm-damp air outside.


That's an interesting way to look at it - similar in concept to the
sealed combustion furnace, where you use outside air instead of inducing
a leak to feed the flame. Hmm...
quote:

> Just a thought, I'm sure it can be improved on. Perhaps adding some
> thermal mass outside, like those piles of rocks the one fellow was
> suggesting, that you blow air through at night to 'store' the cooling.


Well, I've got plenty of room for coils of tubing under the back yard,
which is always an option.

Thanks - some good ideas, everyone.

Dave

Dave Hinz

2005-06-21, 6:25 pm

On Tue, 21 Jun 2005 11:22:59 -0300, Derek Broughton <news@pointerstop.ca> wrote:
quote:

> Not "significantly". A slab floor holds an enormous amount of heat. We run
> hot (solar heated) air through ours, and it takes more than a day of
> operation to make what I would consider a "significant" different in
> temperature to the slab.


Right. For this particular slab, I can get one degree (F) of
temperature rise per hour, when I heat the water with a 4500 Watt water
heater.

Me

2005-06-21, 11:25 pm

In article <3fklo2-ink.ln1@othello.pointerstop.ca>,
Derek Broughton <news@pointerstop.ca> wrote:
quote:

> Vaughn wrote:
>
>
> Not "significantly". A slab floor holds an enormous amount of heat. We run
> hot (solar heated) air through ours, and it takes more than a day of
> operation to make what I would consider a "significant" different in
> temperature to the slab.


Just a note but water actually transfers energy significantly better
than air does, so you would expect any Air/Slab transfers to take
considerably longer than Water/Slab transfers of the same energy amount.
What one might consider would be a Fan/Radiator heat exchanger in the
attic, that then feeds a Hydronic tube system in the slab. Pump the
water/glycol fluid around that system and have the fan blow the hot air
thru the radiator. Then let the transfer fluid heat the slab during the
day, and return the heat from the slab via another radiator/Fan system
in the forced air heating system. Use the slab as a energy storage
system.


Me
Derek Broughton

2005-06-22, 12:25 pm

Me wrote:
quote:

> In article <3fklo2-ink.ln1@othello.pointerstop.ca>,
> Derek Broughton <news@pointerstop.ca> wrote:
>
>
> Just a note but water actually transfers energy significantly better
> than air does, so you would expect any Air/Slab transfers to take
> considerably longer than Water/Slab transfers of the same energy amount.


Yeah. That didn't hit me until I read Dave's response...
--
derek
Dave Hinz

2005-06-22, 12:25 pm

On Wed, 22 Jun 2005 10:17:03 -0300, Derek Broughton <news@pointerstop.ca> wrote:
quote:

> Me wrote:
>
[vbcol=seagreen]
> Yeah. That didn't hit me until I read Dave's response...


I wasn't confused until just now. If I can get a temperature
differential across the radiator by blowing warm air through it, that
means I'm transferring heat to the water, yes? At that point it becomes
an exercise of balancing air flow vs. water flow to find the most heat
transfer possible - which should be "as much flow of each as I can
manage", I think?


Vaughn Simon

2005-06-22, 6:25 pm


"Dave Hinz" <DaveHinz@spamcop.net> wrote in message
news:3htaq8Fio6u8U3@individual.net...
quote:

> On Wed, 22 Jun 2005 10:17:03 -0300, Derek Broughton <news@pointerstop.ca>

wrote:
quote:

>
> I wasn't confused until just now. If I can get a temperature
> differential across the radiator by blowing warm air through it, that
> means I'm transferring heat to the water, yes? At that point it becomes
> an exercise of balancing air flow vs. water flow to find the most heat
> transfer possible - which should be "as much flow of each as I can
> manage", I think?


Yes, the greater the mass flow rates through any given heat exchanger,
the greater the heat flow. Of course, increasing mass flow rate takes
energy and you quickly reach a point of diminishing returns.

Vaughn

quote:

>
>



Dave Hinz

2005-06-22, 6:25 pm

On Wed, 22 Jun 2005 14:50:06 GMT, Vaughn Simon <vaughnsimonHATESSPAM@att.net> wrote:
quote:

> Yes, the greater the mass flow rates through any given heat exchanger,
> the greater the heat flow. Of course, increasing mass flow rate takes
> energy and you quickly reach a point of diminishing returns.


So, do I want to maximize differential, or (guessing) differential times
flow?

At some point, as flow goes up, will the differential go down so much
that I'm not just diminishing returns, but getting less transfer?
Jerry Koniecki

2005-06-25, 12:25 pm

Dave Hinz wrote:
quote:

> OK, so I've got hydronic tubing in my basement and kitchen floors, which
> works great for heating those areas in the summer. But, I got to
> thinking - during the summer, the temperature of the slab is _below_ the
> temperature of the air upstairs, and no matter how I pull the forced
> air, the basement is always considerably cooler than the rest of the
> house.
>
> I was wondering if anyone has run a water to air heat exchanger (OK, a
> radiator), similar to an A-coil for A/C, to dump the heat from the air
> into the water (and the slab). Does anyone have any starting points for
> calculations for something like this?


I've just found this thread, and have been thinking along similar lines.
However, I wanted to add a water to air heat exchanger mounted inside my
central air enclosure. Then just run about 55 degree well water through
the exchanger and out to waste (dry well). Just running the blower, and
not the AC compressor would save money. Of course the well pump would
take energy, but it would still be cheaper. Maybe tap the warm waste
water as pre-heat for hot water.

--
Jerry wa2rkn
daestrom

2005-06-25, 6:25 pm


"Dave Hinz" <DaveHinz@spamcop.net> wrote in message
news:3htchdFim2l5U1@individual.net...
quote:

> On Wed, 22 Jun 2005 14:50:06 GMT, Vaughn Simon
> <vaughnsimonHATESSPAM@att.net> wrote:
>
>
> So, do I want to maximize differential, or (guessing) differential times
> flow?
>
> At some point, as flow goes up, will the differential go down so much
> that I'm not just diminishing returns, but getting less transfer?


Heat exchanger design/usage is a whole science in and of itself. But here
are a couple of points:

1) The metal walls in heat exchangers are *not* the major resistance to heat
transfer. The metal is a good conductor (duh!), but the laminar layer of
air/water right next to the metal is not as good.

2) With that in mind, to get the most heat transfer for a given sized heat
exchanger, you want to minimize the resistance/thickness of the two laminar
films (remember, one on each side of the metal wall). The easiest thing to
do this is increase the local velocity of the air/water. But as you
suspect, there is a point where a further increase in flow doesn't reduce
the laminar layer much more at all.

3) And while the differential pressure needed to move water goes up with
flow-rate squared, the *power* needed goes up with flow-rate cubed. So
doubling the flow through the system requires *eight* times the power.

4) A 'rule-of-thumb' we use in industrial heat-exchangers is to target water
flow for something like 4 to 7 feet/second flow through the actual
heat-exchanger tubes. This reduces the laminar layer pretty far, and
doesn't require too much pumping power. The trick is to figure out just
what the cross-section of the tube is, and the number of tubes that are in
parallel.

5) As one increases the flow through the heat exchanger, the temperature
rise/drop of the water/air will decrease. This is because although the
amount of heat transferred *increases*, the mass flowrate increases faster
(the amount of heat Q=<massflowrate>*<heatcapacity>*(Tin - Tout) ) This
sometimes confuses folks since the outlet temperature approaches the inlet
temperature and some people suppose this means that *less* heat is being
transferred.

6) Counter-flow arrangement is best, but most practical designs are
'cross-flow'. Parallel flow is worst (and easily converted to
counter-flow).

In conclusion, no you will never increase flow the point where heat transfer
does *down*. But extreme velocities can cause erosion problems and pumping
power requirements can be enormous.

daestrom


daestrom

2005-06-25, 6:25 pm


"Jerry Koniecki" <NOspam@my.mailbox> wrote in message
news:1_bve.11276$pa3.5487@newsread2.news.atl.earthlink.net...
quote:

> Dave Hinz wrote:
>
> I've just found this thread, and have been thinking along similar lines.
> However, I wanted to add a water to air heat exchanger mounted inside my
> central air enclosure. Then just run about 55 degree well water through
> the exchanger and out to waste (dry well). Just running the blower, and
> not the AC compressor would save money. Of course the well pump would take
> energy, but it would still be cheaper. Maybe tap the warm waste water as
> pre-heat for hot water.
>


This *should* work rather well. The two things to keep in mind is that the
coil will form condensate that you must provide some drainage for. Don't
let it drip onto the furnace heat exchanger, that's much to expensive to let
rust. The second consideration is that auto-radiators might corrode from
just raw water rather quickly (a year??). In automotive use, the
high-temperature and air-free environment reduces corrosion (and yes, the
anti-freeze also has corrosion inhibitors). The outside of auto-radiators
is not designed for constant moisture, but they often have a coat of paint
to protect them from occasional rain.

I haven't heard of anyone's direct experience though, so it's a bit hard to
tell how well it would hold up to use.

And of course, how much you pay for pumping the water is something to think
about (it may not be a problem, just something to think about). To get 3
A/C tonnes of cooling (36000 BTU/hr), if the water rises from 55F to 70F
through the heat exchanger, you need a flow of 2400 lbm/hour (4.8 gpm).

daestrom


Dave Hinz

2005-06-26, 12:25 pm

On Sat, 25 Jun 2005 12:20:13 GMT, Jerry Koniecki <NOspam@my.mailbox> wrote:
quote:

> I've just found this thread, and have been thinking along similar lines.
> However, I wanted to add a water to air heat exchanger mounted inside my
> central air enclosure.


Yes...
quote:

> Then just run about 55 degree well water through
> the exchanger and out to waste (dry well).


How about this - that water then sprays on the outside of the house to
give us evaporative cooling?
quote:

> Just running the blower, and
> not the AC compressor would save money. Of course the well pump would
> take energy, but it would still be cheaper. Maybe tap the warm waste
> water as pre-heat for hot water.


Sounds like we're both thinking along the same lines. Put the heat
where we don't want it. Should probably calculate the water flows &
costs of that pump though, might surprise both of us.

Dave

Dave Hinz

2005-06-26, 12:25 pm

On Sat, 25 Jun 2005 14:59:18 GMT, daestrom <daestrom@NO_SPAM_HEREtwcny.rr.com> wrote:
quote:

>
> "Dave Hinz" <DaveHinz@spamcop.net> wrote in message
> news:3htchdFim2l5U1@individual.net...

quote:

[vbcol=seagreen]
> Heat exchanger design/usage is a whole science in and of itself. But here
> are a couple of points:
>
> 1) The metal walls in heat exchangers are *not* the major resistance to heat
> transfer. The metal is a good conductor (duh!), but the laminar layer of
> air/water right next to the metal is not as good.


Ah, hence the wrinkles to provide turbulence...
quote:

> 2) With that in mind, to get the most heat transfer for a given sized heat
> exchanger, you want to minimize the resistance/thickness of the two laminar
> films (remember, one on each side of the metal wall). The easiest thing to
> do this is increase the local velocity of the air/water. But as you
> suspect, there is a point where a further increase in flow doesn't reduce
> the laminar layer much more at all.


But, I think I can do a "Here's how good I can get without spending more
money than this will save" and get _somewhere_. If I do it right, I
should be able to add heat with this arrangement in the winter as well
(outside wood furnace / heat exchanger).
quote:

> 3) And while the differential pressure needed to move water goes up with
> flow-rate squared, the *power* needed goes up with flow-rate cubed. So
> doubling the flow through the system requires *eight* times the power.


Ah, so it's mostly about the pump, which for this project is a fixed
parameter anyway. So, do it & see what my numbers are, then...
quote:

> 4) A 'rule-of-thumb' we use in industrial heat-exchangers is to target water
> flow for something like 4 to 7 feet/second flow through the actual
> heat-exchanger tubes. This reduces the laminar layer pretty far, and
> doesn't require too much pumping power. The trick is to figure out just
> what the cross-section of the tube is, and the number of tubes that are in
> parallel.


I've got 4 or 5 more radiators just like this one; one leaks, and I have
a bandsaw. I think I can get a cross section directly, then.
quote:

> 5) As one increases the flow through the heat exchanger, the temperature
> rise/drop of the water/air will decrease. This is because although the
> amount of heat transferred *increases*, the mass flowrate increases faster
> (the amount of heat Q=<massflowrate>*<heatcapacity>*(Tin - Tout) ) This
> sometimes confuses folks since the outlet temperature approaches the inlet
> temperature and some people suppose this means that *less* heat is being
> transferred.


Right, I figured out how that works when my a-coil froze up a month ago.
It was choked with dust from the underside, or choked enough to be a
problem. So, flow was down, delta-T was up, and the only thing cool in
the house whas the ball of ice around the a-coil. Lots of differential,
very little cooling.
quote:

> 6) Counter-flow arrangement is best, but most practical designs are
> 'cross-flow'. Parallel flow is worst (and easily converted to
> counter-flow).


A car radiator is cross-flow, yes?
quote:

> In conclusion, no you will never increase flow the point where heat transfer
> does *down*. But extreme velocities can cause erosion problems and pumping
> power requirements can be enormous.


So, here's what I'm thinking. I have the pump pushing at a certain flow
rate. I have a resistance which is currrently 7 loops of tubing through
various sections of various floors, which act as resistances in parallel.
That gives me a flow, after the slabs, of a constant value. I'll
measure that (easy enough given a bucket and a clock), and compare it to
the cross sections of my radiators to see if it gets the velocity we're
after. If we're in-range, bolt the sucker to the cold air inlet, plumb
it in (add another air filter...) and let the furnace blower suck air
through it. Temperature delta on the water side will tell me how much
heat I'm moving, since I know the flow, and temperature delta on the air
side tells me what good it's really doing.

Thanks for the non-trivial amount of time and effort you put into this
for me.

Dave Hinz

daestrom

2005-06-27, 11:25 pm


"Dave Hinz" <DaveHinz@spamcop.net> wrote in message
news:3i7optFjsoj9U1@individual.net...
quote:

> On Sat, 25 Jun 2005 14:59:18 GMT, daestrom
> <daestrom@NO_SPAM_HEREtwcny.rr.com> wrote:

quote:

>
> Ah, hence the wrinkles to provide turbulence...


Yep. Some manufacturers spend a fair amount of R&D trying to come up with
just the 'right' wrinkles :-) Some of the most widely used are a compromise
of the best 'wrinkle' with the lowest manufacturing costs (i.e. run the
tubing once through a 'wrinkler' machine that dimples/wrinkles it).
quote:

>
>
> But, I think I can do a "Here's how good I can get without spending more
> money than this will save" and get _somewhere_. If I do it right, I
> should be able to add heat with this arrangement in the winter as well
> (outside wood furnace / heat exchanger).
>


The only caveat I would think about is if you have to add a long run of
tubing, the extra pressure drop will change your system flow. But
experimentation is the best teacher.

<snip>
quote:

>
> A car radiator is cross-flow, yes?
>

Yes.
quote:

>
> So, here's what I'm thinking. I have the pump pushing at a certain flow
> rate. I have a resistance which is currrently 7 loops of tubing through
> various sections of various floors, which act as resistances in parallel.
> That gives me a flow, after the slabs, of a constant value. I'll
> measure that (easy enough given a bucket and a clock), and compare it to
> the cross sections of my radiators to see if it gets the velocity we're
> after. If we're in-range, bolt the sucker to the cold air inlet, plumb
> it in (add another air filter...) and let the furnace blower suck air
> through it. Temperature delta on the water side will tell me how much
> heat I'm moving, since I know the flow, and temperature delta on the air
> side tells me what good it's really doing.
>


The only question here is how much pressure drop the radiators would cause.
If you take the first flow measurements, then connect up to the radiator and
measure the flow again out the other side of the radiators, then you have a
better estimate.

Think of it like a series circuit. If the pump puts out 20 psi, and you get
X gpm with 20 psid drop across the floor tubing, how much pressure drop
through the radiators with the same X gpm. Of course if the number is < 1,
you will get pretty close to X with or without the radiators. But if X gpm
through the radiators requires 10 psi, then you only have 10 psi left for
the floor tubing, and so the flow will be <<X. You can measure flow/dP of
the radiators separately, then solve for the combination by iterating
several times, or just hook it up and see. (me, I like to do both and see
how good my math was ;-)

daestrom


Dave Hinz

2005-06-28, 12:25 pm

On Mon, 27 Jun 2005 21:24:10 GMT, daestrom <daestrom@NO_SPAM_HEREtwcny.rr.com> wrote:
quote:

>
> "Dave Hinz" <DaveHinz@spamcop.net> wrote in message
> news:3i7optFjsoj9U1@individual.net...
[vbcol=seagreen]
> The only question here is how much pressure drop the radiators would cause.
> If you take the first flow measurements, then connect up to the radiator and
> measure the flow again out the other side of the radiators, then you have a
> better estimate.


So, if I put the radiators in parallel, and run big tubing to them,
that'll keep the flow as high as possible.
quote:

> Think of it like a series circuit. If the pump puts out 20 psi, and you get
> X gpm with 20 psid drop across the floor tubing, how much pressure drop
> through the radiators with the same X gpm. Of course if the number is < 1,
> you will get pretty close to X with or without the radiators. But if X gpm
> through the radiators requires 10 psi, then you only have 10 psi left for
> the floor tubing, and so the flow will be <<X. You can measure flow/dP of
> the radiators separately, then solve for the combination by iterating
> several times, or just hook it up and see. (me, I like to do both and see
> how good my math was ;-)


I usually try to calculate and then measure to make sure I was close. I
calculated the thermal mass of my floor before I built, and estimated
that I'd get 0.89 degrees F temperature rise per hour with the dedicated
water heater - came out just a bit higher, more like 14 degrees in 12
hours, but the fact that I was that close is reassuring.

I got the radiators out this weekend, and there are two of 'em which
look like I could put them side by side, over a filter housing, on the
suction side of the furnace. I'll get the mechanical, and then run the
lines. Luckily, I never finished that side of the basement ceiling, so
I can run the lines easily. If nothing else, getting more basement cool
air into the suction side will help somewhat.

Dave
LinkBot





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